The Servopac® Classic was introduced to the industry in 2007 and are operating at production facilities around the world. The Classic can be used equally well in new installations and as direct replacements for existing machines, using an existing foundation. It boasts the industry’s fastest complete mold change. All machine adjustments are made with just the touch of a button. The vibration system utilizes proven technology. Four servo motors work in two pairs to provide fully independent control of vibration frequency and amplitude. Consistent vibration makes the production of precise, high-quality concrete products, including slabs, brick, standard and architectural block, and segmental retaining wall products possible, cycle after cycle. The Servopac® Classic can produce products from 1″- 12″ (25 -300 mm) and is available in 3, 4, 5, and 6 at-a-time models.
Servopac® Classic
Features
Mold Clamps
In less than 5 minutes, a mold and height change can be completed. The new design allows for the dramatic time reduction. The clamps provide positive alignment and stability of the mold for maximum productivity.
Control Station
The machine operator monitors all machine functions, makes production adjustments and references the machine diagnostics from the color graphics control station. Additionally the control station stores product recipes for production repeatability.
Vibration System
The vibration can be tailored to meet today’s challenging production requirements. Utilizing proven technology, four servo motors work in two pairs to provide fully independent control of vibration frequency and amplitude. Consistent vibration produces a precise, high-quality product time after time.
Feed Belt
Precisely metered material feeds directly into the feedbox for maximum control. The belt can be rolled in or out of the machine to easily access different parts of the machine.
Machine Frame
Simplified architecture. The rugged bolt-together construction is designed, manufactured and assembled to the highest standards. Its fully adjustable inner frame makes it easy to quickly change product from one height to another. Its open architecture, with all parts clearly visible, is simple to maintain and clean.
Round Slide Shafts
The four round slide shafts positively guide and stabilize the head to ensure the production of uniform height products.
Pallet Delivery System
Exceptionally smooth handling and pallet movement are made possible through the superior design of the walking beam, which is controlled by a servo motor.
Mold Adapters
All existing Besser molds, as well as competitors’ molds, can be used by the Servopac. This economy is made possible with the use of adapters.
Feedbox
Variable speed and stroke movement and variable speed agitation reduce cycle time. A fully programmable cut-off bar can rise to any position during the cycle while traveling forward and backward for even distribution of material.
Optional Enhancements
Quick Mold Change Device
The addition of the QMCD provides automated storage and retrieval of molds. A shuttle removes a mold from the Servopac, places it onto a rack and then automatically places a new mold into the machine. Constructed of rugged structural steel tubing, and outfitted with proportional hydraulics, the motion of the QMCD is smooth, quiet and effortless.
Horizontal Core Pullers
The use of core pullers expands the variety of concrete products that can be produced on the Servopac. Many of the complex concrete unit designs popular today feature horizontal openings that are formed using a core puller. Some of these units are cored brick manufactured on edge, concrete units with fake mortar beds, retaining wall units with tongue and groove locking, and erosion control units.
Rear Core Puller
The core puller attaches to the Servopac underneath the feedbox apron plate. This eliminates the need to mount it in front of the machine every time you need to use it. When the mold is placed into the machine the forming cores are automatically attached to the puller. A hydraulic cylinder, with two guide rods, ensures accurate insertion and removal of the cores.
Side Core Puller
The Servopac’s design, which incorporates four slide shafts, keeps the sides of the machine open. This open design allows forming cores to enter the mold from both sides creating unlimited opportunities for new concrete product designs.
Parts Pod
A fully stocked Parts Pod is available to ensure maximum uptime by having critical wear parts when you need them.