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25 Sept 2007

SERVICE BULLETIN

Number 07-9

Procedure for Programming the 5HP PowerFlex 70 and 700 Block Moving Frequency Drive used with Warner Brake

 

  1. If the Main Menu looks similar to the example Display above skip to step 3. 

  2. The very first time the Frequency Drive is powered up from the Allen Bradley Factory, the following question is displayed:  “English?”.   Press the Enter Key  to accept English.  Next, the message on the display will read, “START-UP  This routine is to help…….”.  At this point, press the ESC key , then press the arrow Up or Down key, , until you have scrolled to either  “ABORT” or “Done/Exit”.  Press the Enter Key . 

  3. At the Main Menu, press the ALT key , release it, then press the programming key
    which is associated with Param #.

  4. In the space provided, Param # : , type in parameter number and press Enter key .

  5. Press Select Key , to move from digit to digit, letter to letter, or bit to bit.  The digit or bit that you can change will be highlighted.

  6. Press Enter Key  to save the value.  If  you want to cancel a change, press Escape Key .

  7. Program the following Parameters using the same method as above:

 

                No.      Parameter Name      Setting        

196         [Param Access Lvl]           1              “Advanced”

41           [Motor NP Volts]                 Set to the motor nameplate rated volts.

42           [Motor NP FLA ]                    Set to the motor nameplate rated full load amps.

43           [Motor NP Hertz]                 Set to the motor nameplate rated frequency.

44           [Motor NP RPM]                  Set to the motor nameplate rated RPM.

45           [Motor NP Power]               Set to the motor nameplated rated power.

46           [Mtr NP Pwr Units]             0              “Horsepower”

48           [Motor OL Factor]               1.0         

53           [Motor Cntl Sel]                   2              “Custom V/Hz”

82           [Maximum Speed]              60           Hz

90           [Speed Ref A Sel]               18           “DPI Port 1”

91           [Speed Ref A Hi]                  60           Hz

140         [Accel Time 1]                     1              Secs

142         [Decel Time 1]                     1              Secs

155         [Stop Mode A]                      0              “Coast”

161         [Bus Reg Mode A]               1              “Adjust Freq”

163         [DB Resistor Type]             2              “None”

169         [Flying Start En]                   1              “Enabled”

174         [Auto Rstrt Tries]                2             

190         [Direction Mode]                 2              “Reverse Dis”

192         [Save HIM Ref]                     xxxxxxxxxxxxxxx1

361         [Digital In1 Sel]                    1              Enable”

362         [Digital In2 Sel]                    2              “Clear Faults”

363         [Digital In3 Sel]                    7              “Run”

380         [Digital Out1 Sel]                 1              “Fault”

 

  1. In the Main Menu, press the arrow Up or Down, , to scroll to “Memory Storage”.

  2. Press Enter Key . 

  3. Press the arrow Up or Down, , to scroll to “Him CopyCat”.

  4. Press Enter Key . 

  5. Press the arrow Up or Down, , to scroll to “Device -> HIM”.

  6. Press Enter Key . 

  7. Display Reads “Active Set” (Active Set is the default name.  You can rename if you wish ex: “ LH Drive ”)

  8. Press Enter Key . 

  9. Display Reads “Save Complete”.  The HIM Module now has a copy of  the drive data.   

  10. Use ESC key  to return to Main Menu.

Additional Info:

 

SAFETY BULLETIN

This notice is issued to advise you that some previously accepted shop practices may not be keeping up with changing Federal and State Safety and Health Standards. Your current shop practices may not emphasize the need for proper precautions to insure safe operation and use of machines, tools, automatic loaders and allied equipment and/or warn against the use of certain solvents or other cleaning substances that are now considered unsafe or prohibited by law. Since many shop practices may not reflect current safety practice and procedures, particularly with regard to the safe operation of equipment, it is important that you review your practices to ensure compliance with Federal and State Safety and Health Standards.

IMPORTANT

The operation of any machine or power-operated device can be extremely hazardous unless proper safety precautions are strictly observed. Observe the following safety precautions:

Always be sure proper guarding is in place for all pinch, catch, shear, crush and nip points.

Always be sure that all personnel are clear of the equipment before starting it.

Always be sure the equipment is properly grounded.

Always turn the main electrical panel off and lock it out in accordance with published lockout/ tagout procedures prior to making adjustments, repairs, and maintenance.

Always wear appropriate protective equipment such as safety glasses, safety shoes, hearing protection and hard hats.

Always keep chemical and flammable material away from electrical or operating equipment.

Always maintain a safe work area that is free from slipping and tripping hazards.

Always be sure appropriate safety devices are used when providing maintenance and repairs to all equipment.

Never exceed the rated capacity of a machine or tool.

Never modify machinery in any way without prior written approval of the Besser Engineering Department.

Never operate equipment unless proper maintenance has been regularly performed.

Never operate any equipment if unusual or excessive noise or vibration occurs.

Never operate any equipment while any part of the body is in the proximity of potentially hazardous areas.

Never use any toxic flammable substance as a solvent cleaner.

Never allow the operation or repair of equipment by untrained personnel.

Never climb or stand on equipment when it is in operation. 

It is important that you review Federal and State Safety and Health Standards on a continual basis. All shop supervisors, maintenance personnel, machine operators, tool operators, and any other person involved in the setup, operation, maintenance, repair or adjustment of Besser-built equipment should read and understand this bulletin and Federal and State Safety and Health Standards on which this bulletin is based.

 
Besser Company,  801 Johnson Street, Alpena,  MI  49707 USA , 989.354.4111 | email:  sales@besser.com | Employee Login