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17 July 2006

SERVICE BULLETIN

Number 06-17

Conveyor Belt Installation and Splicing Procedure

BELT INSTALLATION

The relative position of the top and bottom covers or surfaces of the belt should be considered when positioning the roll for threading.

Once the roll of belting has been brought to the point of installation, it should be mounted on a shaft for purposes of unrolling and threading onto the conveyor.

In some cases, (where head room does not permit maneuvering a roll) the belt may have to be pulled off the roll and reefed. Great care should be exercised to see that the loops have large bends to avoid kinking or placing undue strain on the belt. Weight should never be placed on the belt when it is in a reefed position.

Another method of handling belting under certain conditions would be to lay the roll on a turntable with a vertical spindle.

The belting should now be pulled onto the conveyor by either attaching it to one end of the old belt which has been cut or in the case of a new installation, by threading by hand, or by first-threading a rope or cable around the idlers and pulleys and subsequently connecting that cable or rope to the new belt by means of a clamp which will evenly distribute the tensile load over the width of the belt as shown in the following sketch. "Come-alongs" which do not evenly distribute the tensile load over the width of the belt can cause damage to the new belt which, can result in poor tracking characteristics.

If you are not present during the installation of the belt, double-check the belt ends and look for "comealong" damage.

BELT FASTENERS

Endless splices are occasionally used on conveyors. However, by far the most common method of joining belt ends is the metal fastener such as the "Clipper" types or the "Alligator" constructions as well as others. Fastener manufacturers catalogs should be consulted for proper size and method of application.



Figure 6. Bringing the belt ends together for splicing.

 

SAFETY BULLETIN

This notice is issued to advise you that some previously accepted shop practices may not be keeping up with changing Federal and State Safety and Health Standards. Your current shop practices may not emphasize the need for proper precautions to insure safe operation and use of machines, tools, automatic loaders and allied equipment and/or warn against the use of certain solvents or other cleaning substances that are now considered unsafe or prohibited by law. Since many shop practices may not reflect current safety practice and procedures, particularly with regard to the safe operation of equipment, it is important that you review your practices to ensure compliance with Federal and State Safety and Health Standards.

IMPORTANT

The operation of any machine or power-operated device can be extremely hazardous unless proper safety precautions are strictly observed. Observe the following safety precautions:

Always be sure proper guarding is in place for all pinch, catch, shear, crush and nip points.

Always be sure that all personnel are clear of the equipment before starting it.

Always be sure the equipment is properly grounded.

Always turn the main electrical panel off and lock it out in accordance with published lockout/ tagout procedures prior to making adjustments, repairs, and maintenance.

Always wear appropriate protective equipment such as safety glasses, safety shoes, hearing protection and hard hats.

Always keep chemical and flammable material away from electrical or operating equipment.

Always maintain a safe work area that is free from slipping and tripping hazards.

Always be sure appropriate safety devices are used when providing maintenance and repairs to all equipment.

Never exceed the rated capacity of a machine or tool.

Never modify machinery in any way without prior written approval of the Besser Engineering Department.

Never operate equipment unless proper maintenance has been regularly performed.

Never operate any equipment if unusual or excessive noise or vibration occurs.

Never operate any equipment while any part of the body is in the proximity of potentially hazardous areas.

Never use any toxic flammable substance as a solvent cleaner.

Never allow the operation or repair of equipment by untrained personnel.

Never climb or stand on equipment when it is in operation. 

It is important that you review Federal and State Safety and Health Standards on a continual basis. All shop supervisors, maintenance personnel, machine operators, tool operators, and any other person involved in the setup, operation, maintenance, repair or adjustment of Besser-built equipment should read and understand this bulletin and Federal and State Safety and Health Standards on which this bulletin is based.

 
Besser Company,  801 Johnson Street, Alpena,  MI  49707 USA , 989.354.4111 | email:  sales@besser.com | Employee Login