Operation
Lubricate all bearings and drives per service
instructions. Gear reducers are normally shipped without lubricant. Refer
to service instructions for lubrication.
In start-up of the conveyor, operate several hours empty
as a break-in period. Observe for bearing heat up, unusual noises or drive
misalignment. Should any of these occur, check the following and take
necessary corrective steps. (Non-lubricated hanger bearings may cause some
noise.)
- When anti-friction bearings are used, check for proper lubrication.
Insufficient or excess lubricant will cause high operating
temperatures.
- Misalignment of trough ends, screws, hangers and trough end can
cause excessive maintenance and poor life expectancy.
- Check assembly and mounting bolts; tighten if necessary.
Do not overload conveyor. Do not exceed conveyor speed, capacity, material
density, or rate of flow for which the conveyor and drive were designed.
If the conveyor is to be inoperative for a prolonged
period of time, operate conveyor until cleared of all material. This is
particularly important, when the material conveyed tends to harden or
become more viscous, or sticky, if allowed to stand for a period of time.
It may be necessary to re-center hanger bearings after
running material in the conveyor.
Maintenance
Practice good housekeeping. Keep the area around the
conveyor and drive clean and free of obstacles to provide easy access and
to avoid interference with the function of the conveyor and drive.
Establish routine periodic inspections of the entire
conveyor to insure continuous maximum operating performance.
To replace a conveyor screw section, proceed as follows:
- Removal of a section, or sections, usually must proceed from the end
opposite the drive. Make sure the drive and electrical power are
locked out before disassembly.
- Remove the trough end, sections of screws, couplings shafts, and
hangers until all sections have been removed, or until the damaged or
worn section is reached and removed.
- To reassemble, follow the above steps in reverse order.
- Quick-removable conveyor screws can be removed at intermediate
locations without first removing adjacent sections.
Replacement parts can be identified from a copy of the
original packing list or invoice.
The coupling bolt contains a lock nut that may become damaged when
removed. It is recommended practice to replace lock nuts rather than
re-use them when changing conveyor screw sections
SAFETY BULLETIN
This notice is issued to advise you that some previously
accepted shop practices may not be keeping up with changing Federal and
State Safety and Health Standards. Your current shop practices may not
emphasize the need for proper precautions to insure safe operation and use
of machines, tools, automatic loaders and allied equipment and/or warn
against the use of certain solvents or other cleaning substances that are
now considered unsafe or prohibited by law. Since many shop practices may
not reflect current safety practice and procedures, particularly with
regard to the safe operation of equipment, it is important that you review
your practices to ensure compliance with Federal and State Safety and
Health Standards.
IMPORTANT
The operation of any machine or power-operated device
can be extremely hazardous unless proper safety precautions are strictly
observed. Observe the following safety precautions:
Always be sure proper guarding is in place for all
pinch, catch, shear, crush and nip points.
Always be sure that all personnel are clear of the
equipment before starting it.
Always be sure the equipment is properly grounded.
Always turn the main electrical panel off and lock it
out in accordance with published lockout/tagout procedures prior to making
adjustments, repairs, and maintenance.
Always wear appropriate protective equipment such as
safety glasses, safety shoes, hearing protection and hard hats.
Always keep chemical and flammable material away from
electrical or operating equipment.
Always maintain a safe work area that is free from
slipping and tripping hazards.
Always be sure appropriate safety devices are used
when providing maintenance and repairs to all equipment.
Never exceed the rated capacity of a machine or tool.
Never modify machinery in any way without prior
written approval of the Besser Engineering Department.
Never operate equipment unless proper maintenance has
been regularly performed.
Never operate any equipment if unusual or excessive
noise or vibration occurs.
Never operate any equipment while any part of the body
is in the proximity of potentially hazardous areas.
Never use any toxic flammable substance as a solvent
cleaner.
Never allow the operation or repair of equipment by
untrained personnel.
Never climb or stand on equipment when it is in
operation.
It is important that you review Federal and State Safety
and Health Standards on a continual basis. All shop supervisors,
maintenance personnel, machine operators, tool operators, and any other
person involved in the setup, operation, maintenance, repair or adjustment
of Besser-built equipment should read and understand this bulletin and
Federal and State Safety and Health Standards on which this bulletin is
based.